BUILDING DETAILS - Rack-Clad Structure

SYSTEM DETAILS - ASRS with Fork Type For Individual Roll Handling Of 5 Rolls at a Time

HEIGHT OF THE SYSTEM - 22 Meters

NUMBER OF SYSTEMS - 2 with interconnecting with factory building through overhead RGV

TOTAL NUMBER OF ROLLS STORED - 30,300+ (66 kg per roll)

This installation in Rajasthan pushes the boundaries of automated storage for textile manufacturing with a rack-clad structure that eliminates the need for a separate building envelope. At 22 meters high with two independent systems linked by an overhead RGV, it achieves extraordinary storage density. Sieger's fork type ASRS for individual fabric roll in Rajasthan is purpose-built to handle five rolls simultaneously per cycle, transforming storage economics by packing over 30,000 rolls into a fraction of the footprint that conventional warehousing would demand. This project exemplifies Sieger's successful deployment of hybrid ASRS solutions for leading textile manufacturers in the region.

The rack-clad structure serves as both the storage framework and the building itself, reducing construction costs and timelines significantly. This is a 2-system ASRS deployment with two stacker cranes operating simultaneously across two independent aisles, each rising to 22 meters. The overhead RGV (Rail Guided Vehicle) interconnects the system with the factory building, enabling seamless material transfer between storage and production without manual intervention. Sieger's fork-type stacker cranes handle five rolls at a time, delivering throughput that no single-system or manual operation could match.

The system stores an extraordinary 30,300+ knitted fabric rolls, each weighing up to 66 kg. At 22 meters high with a rack-clad structure, the vertical storage density is exceptional. Every roll is assigned a precise storage location by the ASRS software, retrievable on demand within seconds.

For knitted fabric manufacturers, roll damage during storage is a significant hidden cost. Sieger's ASRS eliminates these risks. Each roll is stored individually, handled only by the automated fork mechanism, and retrieved without human contact in the storage aisle. The result is near-zero fabric damage and a dramatic reduction in inventory write-offs.

The overhead RGV and conveying system manage high-throughput transfer between storage aisles and production feeding points, keeping fabric moving to the knitting machines continuously without delays.

This 2-system, 22-meter deployment with rack-clad construction and overhead RGV integration is a benchmark for automated storage for textile manufacturing at its most powerful. This project in Rajasthan exemplifies Sieger's position as the leading ASRS provider for the knitted textile industry across India.